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Circular Divider

Dewatering technology

Circular Divider

About thedewatering technology

The first step in the valorizing process of products, by-products and waste streams in the form of viscous mixtures (sludge or slurry) is the dewatering of the viscous mixtures, separating the mixture into solids and liquid.

With regards to the dewatering of various types of sludge, Sinowatek presents the Fournier Rotary PressTM dewatering technology from Fournier Industries in Canada as the most advanced technology available.

Process Elements

The principle behind the Fournier Rotary PressTM is straightforward. Sludge is fed into a channel at low pressure that rotates between two parallel slow revolving (0.2 to 2 rpm) stainless steel filtering elements (screens).  

As free water passes through screens, the sludge continues to dewater as it travels around the channel.  The flocculated sludge builds up solids until enough pressure is generated against the outlet restrictor arm.  The frictional force of the slow-moving filtering elements, coupled with controlled outlet restriction, generates enough back pressure to dewater the remaining solids, resulting in the extrusion of a very dry cake.

A single-width channel can dewater all varieties of sludge produced in industries like paper and pulp mills, factories, municipalities, breweries, bio-gasification, farming (animal manure), agro-food, and mining, without any physical modification.


Another outstanding feature of the Fournier Rotary PressTM is that units can be made expandable for increased capacity at a future date.  Customers benefit from lower capital costs at purchase, with the ability to expand according to growing needs.  

Any number of channel configurations can be provided, up to a maximum of 8 channels per press.

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Advantages of thetechnology

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The Fournier Rotary PressTM is rapidly gaining ground in the rest of the world,
replacing centrifuges, belt -, screw - and filter presses, for the following reasons:

1. Performance

PERFORMANCE

  • High level of cake dryness
  • Competitive production rates
  • High capture rates (95% +)
  • Low energy usage (7 kWh/dry ton)
  • Low noise Level (70-75 DBA)
  • Low speed (0.2-2 rpm)

2. Maintenance

MAINTENANCE

  • Sturdy, reliable construction
  • A limited number of mechanical components
  • Slow rotation speed (0.2-2 rpm)
  • Automated self-cleaning cycle
  • Low maintenance

3. Operation

OPERATION

  • Continuous process
  • Equipment is totally enclosed, reducing airborne contaminants & odors
  • Easy start-up and shut-down procedures
    Minimal supervision required
  • Completely automated and can be remotely controlled

4. Economy

ECONOMY

  • Savings on final disposal costs (high dryness)
  • Minimal space requirements (small footprint)
  • Reduced labor costs
  • Low maintenance costs
  • Low energy consumption
  • Low water usage

Comparison with other  technologies

Description
Rotary press
Centrifuge
Belt filter press
Feature
Number of moving parts
Low
Higher
Highest
Spare requirements
Minimal
Minimal
Largest
Structural requirements
Lowest
Highest
High
Exandable
Yes
No
No
Polymer dose / flocculation
External, optimised
In bowl, not optimised
External, optimised
Environmental impact
None
Noise, vibrations
Odors, corrosive mists & pathogen
Performance
Pressurised wash water
5 min/day at shut down only
At shut down
Continuous
Capture
95%
95%
60 to 70% wash water discounted
Start-up & shut-down
Automated
Operator attendance required
Operator attendance required
Ease of operation
Automated
Automated with operation attendance
Frequent adjustments
Energy usage
5-20kw/hr per dry ton
> 100kw/hr per Dry Ton
-
Operator exposure
No
No
Yes
Noise level
70-75 DBA
< 90-100 DBA
87-97 DBA
Speed
< 3 RPM
< 2800 RPM
8,57 feet/min

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please call us for an assessment or consultation.